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Brentwood Plastics Blog

Is plastic from oil ? What is plastic made from ?

Posted by Joel Longstreth on Tue, May 01, 2012 @ 11:52 AM

Plastic POLYmers are made from building block MONOmers.  The naturally occurring monomers (feedstocks ) can be derived from plants, coal, natural gas or oil.

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Long chains of monomers are polymers.  Ethylene becomes polyethylene, propylene becomes polypropylene, styrene becomes polystyrene, etc.  A polymer comprised of only one monomer is known as a homopolymer.  A polymer with two monomers is called a copolymer ( ethylene vinyl acetate EVA )and you guessed it - three polymers is called a terpolymer ( acrylonitrile / butadiene / styrene or ABS ).

http://www.brentwoodplastics.com/polyethylene

Bio-based plastics from plants are promoted as better for the environment because of their renewable sources vis-a-vis types of plastic made from non-renewable petroleum-based fossil fuels.  The giant food companies quickly realized that "gen 1" bioplastics are not good for their costs.  Just as ethanol increased prices for other crops, if more land is used for plastic feedstocks, the price of other crops will increase.

Plastic can be derived from both plants and conventional feedstocks without being biodegradable.  Braskem's so-called green plastics are plant plastics derived from cane sugar and are not biodegradable.  Their polypropylenes and polyethylenes are indistinguishable at a molecular level from fossil fuel based polypropylene and polyethylene.  What's most important is perception.

In the US, most plastic is made from natural gas.  The resin producers simply take what they want from the natural gas pipeline and put the rest back.  PVC is a combination of ethylene and chlorine salt. http://www.pvc.org/en/p/how-is-pvc-made

The other choice of feedstock is naptha.  Naptha is the creme de la creme of a barrel of oil which cannot be refined into gasoline or motor oil.  Naptha is the feedstock of choice in the rest of the world because it is sort of a by product of the refining process.  So it is true that some plastics, not all plastics, are made from oil. 

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These items could all have been derived from oil or natural gas.  Display courtesy of Ocean Star Drilling Rig Museum in Galveston, TX. 

Here is a decision guide I put together to capture the ramifications of plastics made from different feedstocks:http://info.brentwoodplastics.com/bioplastics-or-conventional-plastics?&t=61295

Feel good press releases such as this one from Subway play into the public's ignorance about where plastics come from:http://www.prnewswire.com/news-releases/subway-restaurant-chain-continues-to-live-green-with-salad-bowls-made-from-95-percent-recycled-materials-147592125.html.

Remember freshman econ about factors of production ?  Where plastic is made and what plastic is made from influence the cost of plastic.  The major factors are feedstocks and exchange rate.  We have blog posts on both of these subjects.

There is a reason globocorps are making a huge capital investment bet to get lowest cost raw materials from
( fracked ) natural gas.  Ever wonder why Andrew Liveris ( Dow CEO ) gets apoplectic at the mention of removing natural gas export restrictions ?   He doesn't want to pay the same price as Japan does ( $14 or $15 ) for feedstocks.

http://www.plasticsnews.com/headlines2.html?id=25219

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How plastics degrade is the other side of the coin so to speak.  There are a lot of misperceptions on this subject.  
With the exception of PVC, most plastics degrade back into their harmless monomer building blocks.   It doesn't take millions of years; more like a half life of hundreds of years.  This will be a problem for future generations when the landfill liners start to leak into the water table.

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The author in front of Lyondell Chocolate Bayou resin plant in Texas with examples of natural gas derived high density polyethylene ( HDPE ) products.  

Topics: what is plastic made from ?, plastic made, plastic from oil

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